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SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber

SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber

Merknaam: Sinuo
Modelnummer: SN554B-30T
MOQ: 1
Prijs: Customized
Betalingsvoorwaarden: T/t
Toeleveringsvermogen: 1 reeksen/maand
Gedetailleerde informatie
Plaats van herkomst:
CHINA
Certificering:
Calibration Certificate (Cost Additional)
Batterijgrootte:
300*300*250mm
Gewicht batterij:
18kg-30kg
Testruimte:
1000 × 1000 × 1000 mm ((W*D*H)
Afmetingen van apparatuur:
1200×1500×1850mm
De snelheid van de acupunctuur:
0,1-83 mm/s (instelbaar)
Materiaalstructuur:
Structuur als een doos
Drukbereik:
1~300kN
Verplaatsing:
0 ̊ 300 mm
Verpakking Details:
Ander
Levering vermogen:
1 reeksen/maand
Productbeschrijving

 

 

SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber

 

 

Complied Standards & Clauses


 

Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.

 

Equipment Overview


 

The Battery Crush and Nail Penetration Test Chamber is specially designed to evaluate the safety performance of lithium-ion and EV batteries under extreme mechanical conditions. Conforming to international standards such as SAE J2464, AIS 038, IEC 62133, and ISO 12405-4, this advanced testing system accurately simulates real-world crushing and puncture scenarios to assess battery durability, short-circuit behavior, and fire resistance.

Equipped with a high-precision control motherboard and intelligent data acquisition software, the chamber simultaneously records force, displacement, voltage, and temperature in real time. The test automatically stops once preset voltage, deformation, or pressure conditions are met, ensuring safe and reliable operation.

Designed with a robust safety structure and user-friendly interface, the system supports customizable test modes, automatic data recording, and report generation. It is an ideal choice for battery manufacturers, EV R&D centers, and testing laboratories to ensure compliance and enhance product safety.

 

Technical Parameters


 

User battery cell size

Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg

Test space 1000×1000×1000mm (width, depth and height)
Dimensions 1200×1500×1850mm (width, depth and height, subject to actual design)
Weight (approx.) 800kg
Power Supply 380V
Power 25KW
Pressure holding time 0~99min59s, can be set
Drive method Servo Motor +Electric cylinder drive
Crush acupuncture speed 0.1-83mm/s (adjustable)
Pressure accuracy ±1%FS
Pressure resolution 0.01kN
Pressure range 1~300kN, sensor maximum range 306kN
Displacement 0~300mm
Speed ​​accuracy 0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~83mm/s, accuracy ±0.1mm/s
Speed ​​resolution ≤0.01mm/s
Displacement accuracy ±0.1mm
Unit conversion Kgf, N, kN
Steel needle

1) Specifications: Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm

2) Length: L=200mm

3) Material: Heat Treatment of Steel

4) Angle: 45°~60°

5) Quantity: 2 each

SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber 0

Crush needle direction Crush and acupuncture from top to bottom
Crush head

1, R75*250mm semi-cylinder, easy to disassemble.

2, 2R75*250mm semi-cylinder, easy to disassemble.

 

Flat crush head

With a flat crush head

SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber 1

1. Semi-cylinder crush head: radius is 100mm, i.e., R100mm * 250mm. (Customize according to customer’s requirement)

2. Flat crush head.

Force display Computer display
Sensor resolution 1/10000
Sampling line length 2m
Acquisition frequency ≥50Hz
Cutoff condition Pressure, voltage and deformation can be set separately and monitored simultaneously. The test can be stopped as long as any one or more variables reach the set value.
Test hole A 50mm hole is opened on each side
Control method Remote computer control, distance ≥10m
Equipment structure Box-type structure
Smoke exhaust port Smoke exhaust port is 100mm in diameter
 
 
Details

 

SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber 2SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber 3